ANJANI: Expanding in Africa (Turn-key Projects)

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It is the mother company AV INTERNATIONAL which should be mentioned when talking about ANJANI FOOD&BEVERAGE LDA. AV INTERNATIONAL Group has been in trading business for more than decades, and the footprint of which has spread each corner in Africa, covering the area from textile, machineries, motor-cycles, agricultural wares etc. And now AV INTERNATINAL has been one of the largest traders in Angola.

It is well know that huge and abundant resources are found in Angola, however, it is on the contrary that for most of the daily used products, light industrial products and equipment are all imported from abroad.

And this makes the capital – Luanda be the highest living cost city in the world. And in such confining country, the potential for the economic development is far more attractive. For several years, AV INTERNATIONAL has focused on the area of beverage industry, after the thorough market research in Angola. At that time, in Angola there would be no more choice for customers when it comes to the soft drinks selection, either to choose brands like Coca-Cola or other beverage products imported from abroad, few of the local brands can be found in the market. The potential of this industry makes AV INTERNATIONAL to devote itself into this business, as well as other industries so as to realize the multiplex development for the group.

The ANJIANI FOOD&BEVERAGE LDA is to be established when the decision is made to start the beverage business in Angola, based on the powerful capital and distribution resource. The machinery suppliers study and research was proceeded after that relies on the complete outsourcing network in China. And China’s leading brand in liquid packaging machineries industry – Newamstar is to be chosen. Initially, European suppliers were also considered by ANJANI while after years’ contact with Chinese suppliers in other business, the rapid development and the quality improvement of Chinese machinery industry in recent years is highly recognized by ANJANI. Especially, the visiting to Newamstar headquarter in China and customers’ reference factories in Africa is more than ANJANI’s expectation. Therefore, ANJANI came to the decision to cooperate with Newamstar, and say “YES” to Newamstar after checking and considering all points like the good quality, advanced technology and complete after-sale service.

Newamstar makes the elaborate plan for ANJANI’s project as this is the first time that the company is in this business.

So the turn-key project is well designed initially by experience engineering team from Newamstar. The project is the complete production line from A to Z, even including all utilities (boiler/cooling tower/chiller/compressor), utility pipes, pre-treatment system, water treatment system, Combi system for CSD product, downstream packaging system (conveyor/labeler/shrink wrapper etc.). No matter it is the factory layout or the technical details for the machine and product, all things are well designed and strictly inspected, which is the real demand for the newcomer in the industry.

The experienced team was appointed for the installation and commissioning work in Angola. From the small parts like the screw to big tools like loading equipment, Newamstar team cooperated with ANJANI team and strike for all difficulties to complete the whole line in time with high quality. At the same time, Newamstar team provided systematic and detailed technical support and training for ANJANI, the guidance for the daily maintenance work was also conducted at site. Just few months after the machine commissioning work was done, the order from the market came to ANJANI rapidly, with its wide range of the CSD products from COLA, LEMON, GUAVA to JUICE etc. The “ZIPP” brand occupies the market in the short time with its unique taste and highly accepted by the local customer, immediately becoming the TOP 3 brands in beverage section in Angola.

  • Newamstar’s Service concept: All for customers, helping customers improve production efficiency.
  • Newamstar’s Service Target: To reduce cost and improve profitability and product value for customer by standardized, differentiated and valuable service. Build Newamstar service brand and lead industry service trend.
  • Newamstar’s Quick response: Service engineers are ready 24 hours; after receiving customer request, we respond within 2 hours and we arrive at site within 24 hours for provinces nearby and 48 hours for other provinces.
  • Newamstar’s Active inspection: Engineers regularly go to customer’s factory to inspect equipment, master equipment running condition, and help customer design solutions.

The high efficient running of the combi production line from Newamstar makes higher capacity production and high quality product for ANJANI, resulting in the fast occupation of the market. Therefore, ANJANI is more confident about future for this beverage industry in Angola, which makes Africa be a more promising arena. It is believed that the future of ANJANI will be better and better through the mutual cooperation between ANJANI and Newamstar.

NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK

Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing systemfilling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.

Newamstar High-speed Blowing-filling-capping Combiblock

Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.

Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.

High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.

Sanitary and washable capper:Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.

Driven by innovation and win the market by quality!

Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.

As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.

INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!

In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.

With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation of logistics model with the function of data collection, management and data tracing is being more widely used in the market.

Intelligent stereoscopic warehouse system: the first choice of beverage factory to upgrade the modern warehousing and logistics

As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstar optimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.

System composition:

  • Goods transition and storage – high rise shelf, tray and container.
  • Check in & out device – palletizer.
  • Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
  • WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
  • WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.

A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage system Integrated, automated and intelligent.

In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.

Currently, Newamstar are upgrading internal logistic system within the enterprise based on stereoscopic warehouse system, which is going to build an automated logistics system by using AGV non-rail intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.

A new era, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.

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